CardSeal: High-Speed Wrapping Machine with State of the Art Ultra-Sonic Sealing System
Our CardSeal series machines allow our customers to wrap ISO cards and ISO card sized booklets at high speeds. Examples of products in CR80 format are telephone cards, smart cards, internet cards, SIM cards for mobiles and products can be wrapped as single packs or linked packs, at production speeds of up to 700 packs per minute. Our four-sided ultra-sonic sealing systems wrap ISO cards and create intricate patterns on the seals. These patterns provide maximum protection against counterfeiting and they can be generic or customer specific. Our CardSeal machines can be linked to different types of overwrapping machines, camera systems and labelling units.
- Product Format: card: 85 x 54 mm (CR80) leaflet: 82 x 52 mm, +0/ -1.0 mm
- Pack Height: 1 mm / 2,4 mm (card and leaflet)
- Speed: Up to 700 packs/minute
- Film: 4 GP (PP) film, 35 µm minimum gauge, single wound or centre fold
- Wrapping type: Single pack or linked packs
- Sealing Process: four-sided ultra-sonic sealing
- Controls: Siemens SIMATIC S7 PLC with OP17 operator panel
- Options: camera Systems, over wrapping - various styles, thermal transfer printer, labelling
VMC 105
A versatile machine for separating, counting and tight wrapping of small-sized products such as telephone cards, stationery, greeting cards, CDs and DVD boxes; this machine ensures the best presentation of your products and offers high flexibility.
VMC 105 H6:
- Product Dimensions: 85 x 55 mm - 240 x 140 mm
- Pack Height: Up to 6 mm
VMC 105 H30:
- Product Dimensions: 85 x 55 mm - 240 x 170 mm
- Pack Height: Up to 30 mm, shrink wrapping for packs higher than 12 mm
VMC 105 CD2:
- Product Dimensions: 85 x 55 mm - 240 x 170 mm
- Pack Height: Up to 30 mm, shrink wrapping for packs higher than 12 mm
VMC 105 GC:
- Product Dimensions: 120 x 75 mm - 240 x 170 mm
- Pack Height: Up to 12 mm
- Speed: Up to 100 packs/minute (depending on product and product dimensions)
- Wrap Options: Single pack
- Film: OPP, CPP, PE as single wound or centre folded film, shrink film
- Options: overwrapping, thermal transfer printer, labelling
SonicSeal - A New Generation Machine for Economic and Secure Card Wrapping
Due to a compact machine design, state-of-the-art ultrasonic sealing technology and performance of up to 150 products/minute, the SonicSeal provides machine generation for wrapping of cards and brochures in the CR80 format. High level of operator friendliness and features are part of this attractive wrapping solution.
- Product Format: card: 85 x 54 mm (CR80)
- Pack Height: leaflet: 82 x 52 mm, +0/ -1.0 mm
- Speed: 1, 0 mm (max 2,5 mm) card + leaflet
- Film: up to150 products/minute
- Wrapping Type: 4 GP (PP) film, 35 µm thickness, flat film or folded film
- Sealing Process: single or linked packs
- Controls: four-sided ultra-sonic sealing
- Options: industry-PC with touch screen (Windows CE) customized sealing seam design stacking device with exit conveyor overwrapping - various styles integration of KÖRA-PACKMAT Card Monitoring Systems (CMS)
VMC 100 - Wrapping Machine for Telephone Cards
The VMC 100 is a wrapping machine for wrapping ISO cards and same sized booklets; it has set a new global standard for tightly wrapped, high quality packs with reliable seals.
If security is of major importance then our VMC 100 can be upgraded to a VMC 100S (S for security)
- Product Dimensions: 85 x 54 mm (CR80)
- Pack Height: VMC 100: up to 4 mm
- VMC 100S: up to 2.3 mm
- Speed: up to 120 packs/minute
- Film: VMC 100: 4 GP (PP) film, 25 µm
- VMC 100S: coated PP/PET film, 20 to 100 µm gauge
- Wrap Options: single pack or linked packs
- Sealing: thermal sealing
- Control: Siemens SIMATIC S7 PLC with OP17 operator panel
- Options: camera systems
- Overwrapping - various styles, thermal transfer printer, labelling
VMC 60/90 - Machine for Collating and Wrapping
This machine is specifically designed for wrapping flat products in the size range A6 to B4, such as paper sheets, index cards, labels, inserts for ring binders, greeting cards, envelopes and brochures.
- Product Dimensions: 105 x 148 mm - 225 x 315 mm
- Pack Height: VM 90 H6: up to 6mm
VM 90 H30: up to 30mm, shrink wrapping for packs higher than 12 mm
VM 90 GC: up to 6mm
- Speed: up to 80 packs/minute (depending on product and product dimensions)
- Film: OPP, CPP, PE as single wound or centre folded film, shrink film
- Options: overwrapping, thermal transfer printer, labelling
VFM 102 - Machine for Wrapping Greeting Cards
The VFM 102 produces a wallet wrap at a high speed of up to 110 cycles/minute without film trim.
The VFM 102 is specifically designed for wrapping of greeting cards and the machine can be integrated into a packaging line to provide feeding, collating, scoring, folding, labelling and banding.
- Product Dimensions: Standard: 180 x 140 mm - 300 x 240 mm
Special: 227 x 160 mm - 420 x 310 mm
- Pack Height: up to 2 mm
- Speed: up to 110 packs/minute (depending on product and product dimensions)
- Film: OPP single wound film in 25 to 35 μm gauge
Options Available:
- Card open, envelope on page 2 or 3
- Card open, envelope on page 4
VRM / BM Overwrapping and Banding Machines
These universal machines are ideal for wrapping or overwrapping dividers, index cards, envelopes, greeting cards, telephone cards and similar items.
VRM 25
- Speed: up to 30 packs/minute
- Dimensions, max.: 360 x 220 mm
- Dimensions, min.: 140 x 105 mm
- Pack Height: up to 40 mm
- Film: PP, PE Film, 30 μm gauge
VRM 30
- Speed: max. 28 products/minute
- Dimensions Max: special formats on request
- Dimensions, Min: 85 x 55 mm
- Pack height: up to 30 mm, (specials up to 60 mm)
25 - VBM 50
A banding module that can be integrated into a line or it can be supplied as a stand-alone machine; for example linked with one or two LB-2 feeders, it can count and band post cards.
- Speed: 25-50 products/minute
- Dimensions, max.: 300 x 210 mm
- Dimensions, min.: 100 x 50 mm
- Pack height: up to 45 mm
- Film: BOPP/CPP, 15 - 30 μm gauge; PE, 30 - 60 μm gauge
Standard / Custom Designed Solution
Our machines are of modular design and our application and design engineers can combine standard modules if needed with custom design modules to provide solutions to most conceivable applications in wrapping flat products.
